SUVELL Empowers Global Supply –
New Injection Machines for Insulation Products
On behalf of Suvell, we have recently installed and commissioned three new injection molding machines for epoxy resin insulation products used in exported medium/high-voltage switchgear. Now fully operational, this upgrade addresses key customer needs-shorter lead times, cost optimization, and price competitiveness-delivering greater value and reliable solutions to overseas customers.
I. Process Upgrade – Strengthening Quality and Efficiency
The new injection molding machines are specifically designed for epoxy resin insulation components.
Features: precision temperature control + automatic demolding integrated process.
Effect: Prevents defects such as bubbles, cracks, and material shortages; ensures compact structure and stable insulation performance.
Automation rate exceeds 95%, reducing manual intervention.
Production efficiency increased by 40% – single-shift output up from 80 to 112 units.
II. Capacity Increase – Delivery Time Reduced by 30%
Annual production capacity expanded by 35%, adding 120,000 insulation products per year for export.
Optimized production flow for high-volume overseas orders.
Export order lead time shortened from 20 days to 14 days – a 30% reduction.
Enables rapid response to urgent customer needs, resolving previous delivery bottlenecks.
III. Lean Management – Cost Reduced by 15%, Enhanced Pricing Advantage
Higher efficiency and process optimization drive cost improvements.
Reduced process waste and lower defect rates (yield rate increased from 96% to 99.2%).
Comprehensive cost per product reduced by 15%.
Allows Suvell to offer competitive pricing while meeting high European and American electrical industry standards.
Helps customers lower their procurement costs and maximize mutual benefits.
IV. Quality Assurance – Building Long-Term Trust
Dual quality control system: intelligent inspection + manual specialized checks.
Real-time dimensional monitoring with tolerance control within ±0.02 mm.
Hourly sampling and testing of key indicators: insulation strength, high voltage resistance, aging resistance.
All exported products undergo third-party testing.
Full traceability from raw materials to finished products.
99.2% yield rate ensures stable product performance for customers – solid foundation for long-term overseas cooperation.
